Application Overview:
In earlier years, the logistics industry in China mainly involved sorting equipment in the postal, tobacco, and pharmaceutical industries. These industries have high market demand, sufficient funds, and the ability and motivation to adopt automated and semi automated equipment to reduce manual labor intensity and improve operational efficiency. With the development of e-commerce in China, the growth rate of express packages in China is growing at an extraordinary speed, which puts higher demands on fast sorting. E-commerce logistics has obvious seasonal characteristics. During the Double Eleven and holidays every year, due to promotional activities on e-commerce platforms, express packages often experience explosive growth, and express delivery companies often experience warehouse explosions. This greatly promotes the application of automatic sorting technology in e-commerce logistics and express delivery fields. The e-commerce field is the most widely used sorting technology and equipment in China, with the fastest technological iteration and upgrading, and the most black technology. In recent years, new technologies such as module belt sorting and robots have continuously emerged, and sorting machines and logistics data systems are constantly integrating and innovating, evolving towards flexibility, modularity, and intelligence.
System functional requirements:
1. Based on modular and customized modular sorting system, visual scanning;
2. High sorting efficiency, extremely low operational failure rate, easy installation and disassembly, and convenient maintenance;
3. It can be used for e-commerce outbound sorting, as well as for sorting in various scenarios such as express logistics distribution and distribution centers;
4. Can run continuously for 24 hours without interruption;
5. Made of aluminum alloy material and wire drawing process, the whole machine is lightweight, corrosion-resistant, anti fouling, and efficient in heat dissipation, suitable for operation in various harsh and high-intensity working environments.;
6. The back cover is designed with no holes, and the interior adopts heat dissipation structure technology to efficiently dissipate the hot air generated during the operation of the machine, protect the service life of the internal components, and improve the stability and reliability of the all-in-one machine;
7. Industrial grade motherboard solution design, independently developed industrial grade J1900 motherboard onboard, with stable performance, low power consumption, anti electromagnetic interference, anti-static, anti surge and other characteristics.
Working principle and solution:
Realizing the flexibility of logistics systems is a very obvious development trend in the logistics equipment industry today. HENSTAR industrial control computers are mainly reflected in the modularization of production design and other aspects, based on their practical applications in the specific field of conveying and sorting systems. In this regard, many manufacturers are actively exploring. As a leading provider of core systems and solutions for logistics equipment in the field of linear sorting, HENCSTAR has been committed to the research and production of new intelligent tools such as modular intelligent sorting systems, information collection systems, and new material conveyor chutes, as well as new materials.
Working principle and solution:
Realizing the flexibility of logistics systems is a very obvious development trend in the logistics equipment industry today. HENSTAR industrial control computers are mainly reflected in the modularization of production design and other aspects, based on their practical applications in the specific field of conveying and sorting systems.
In this regard, many manufacturers are actively exploring.
As a leading provider of core systems and solutions for logistics equipment in the field of linear sorting, HENCSTAR has been committed to the research and production of new intelligent tools such as modular intelligent sorting systems, information collection systems, and new material conveyor chutes, as well as new materials.
Modular products and customized services can meet a variety of fast and convenient installation needs. By using modular sorting equipment, customers can significantly shorten project planning and installation time. Plug and play, standardized components can facilitate on-site installation and later maintenance. Moreover, the new technology will greatly enhance the ability of equipment to be retrofitted in the later stages, allowing customers to flexibly modify existing equipment according to future needs, thereby reducing their investment costs.
1. The function of the control device is to recognize, receive, and process sorting signals, and instruct the classification device to automatically classify goods according to the requirements of the sorting signals, by product variety, by delivery location, or by the category of the shipper. These sorting requirements can be inputted into the sorting control system through various methods, such as barcode scanning, color code scanning, keyboard input, weight detection, voice recognition, height detection, and shape recognition. Based on the judgment of these sorting signals, it is determined which sorting gate a certain product should enter.
2. The function of the sorting device is to, based on the sorting instructions issued by the control device, when goods with the same sorting signal pass through the device, the device will act to change the direction of operation on the conveyor and enter other conveyors or sorting gates. There are many types of classification devices, generally including push out, floating, tilting, and branching types. Different devices have different requirements for sorting the packaging materials, packaging weight, and smoothness of the bottom surface of the packaging materials.
3. The main component of the conveying device is the conveyor belt or conveyor, which is mainly used to pass the sorted goods through the control device and classification device, and to connect several sorting gates on both sides of the conveying device, so that the sorted goods can slide down the main conveyor (or main conveyor belt) for subsequent operations.
4. The sorting gate is a passage for sorted goods to leave the main conveyor (or main conveyor belt) and enter the cargo collection area. It is generally composed of steel belts, belts, rollers, etc., which make the goods slide from the main conveyor device to the cargo collection platform. There, the staff will collect all the goods at the gate and either store them in the warehouse or assemble them into loading vehicles for distribution operations.
The above four devices are connected together through a computer network, and together with manual control and corresponding manual processing, form a complete automatic sorting system.
The automated sorting system can achieve automatic identification and zoning of parcels, reduce the labor intensity of sorting personnel, save labor costs, and achieve continuous sorting, improve sorting efficiency, and gradually transform traditional manual logistics business processes into intelligent and smart ones