Mechanical arms are the most widely used automated mechanical devices in the field of robotics, widely used in industrial manufacturing, medical treatment, entertainment services, military, and semiconductor manufacturing. There are various structural forms of robotic arms, including suspended, upright, horizontal, and gantry types. They are named after the number of axis joints, and the more axis joints there are, the higher the degree of freedom, that is, the larger the operating range angle. At present, the highest limit on the market is a six axis robotic arm, but it is not necessarily better to have more axes, which depends on the actual application needs.
The control system of a robotic arm is an important component and the main means to ensure that the robotic arm completes the required actions. It can be used to control the working sequence, motion trajectory, action time and speed of the robotic arm, etc., so that the robotic arm can complete various tasks according to the requirements of the operation. The application of HENCSTAR industrial all-in-one machine in robotic arms is reflected in the control of robotic arms.
The increase in labor costs and the maximization of enterprise benefits will lead more and more companies to choose robotic arms. In the fields of mechanical processing and automatic loading and unloading, automatic polishing, packaging logistics and handling, assembly of automotive parts, unmanned factories, etc., robotic arms have demonstrated their strong advantages, improved production efficiency, stable product quality, and greatly reduced costs.
A robotic arm without a control system is a pile of scrap metal, and the robotic arm and its control system are interdependent and mutually reinforcing. As the control terminal of a robotic arm, high-performance, highly integrated, and highly stable control has become crucial, with precise control and smooth operation, enabling automated production to proceed safely and orderly.
Project requirements
Replacing manual labor in hazardous environments and freeing up repetitive labor are the driving forces behind the emergence of robotic arms. This requires robotic arms to be able to cope with complex and harsh environments, while being equipped with intelligent terminals that can adapt to harsh and changing environments such as high and low temperatures, strong electromagnetic fields, dust and water stains, and adapt to the vibration and impact of robotic arm operations.
Sturdy and durable, with strong processing capability, stable operation, and 7X24 hour stable and effective control, achieving precise grasping, and capable of power on start-up, power-off protection recovery, etc.
There are various forms of robotic arm control systems for different job scenarios and different numbers of axes, which require intelligent terminals to adapt to various control software. At the same time, intelligent terminals are required to be able to set dozens of action programs to achieve precise control and effectively solve possible delays, pauses, downtime, and other situations that may occur in robotic arms.
Case analysis
Strong compatibility and scalability, solving the problem of dealing with various forms of robotic arm control systems. It can handle the loading and operation of multiple types of robotic arm software systems, meeting the needs of different degrees of freedom robotic arms and their corresponding control systems. According to the different stroke and positioning of the arm, it can be divided into point control and continuous control; according to the different records and signals, it can be divided into analog and digital; according to the different control circuits, it can be divided into closed-loop and open-loop.
Unique advantage, it can achieve one to many control. One Jiaweishi fifth generation industrial all-in-one machine can simultaneously control multiple robotic arms to work together, and still control accurately without confusion, reducing the cost of robotic arm control.
Case benefits
HENCSTAR industrial all-in-one machine, with a new human-machine interface and production process control solution, provides precise control from a technical means of solving hazardous and repetitive work in enterprises, to becoming a production material that improves production efficiency, stabilizes product quality, and increases production capacity, promoting highly automated production in intelligent workshops. According to a survey and analysis by the American Academy of Sciences on several major automation companies, adopting integrated control throughout the entire plant has achieved the following benefits: product quality has been improved by 2-5 times, production efficiency has been increased by 40-70%, equipment utilization has been increased by 2-3 times, production cycles have been shortened by 30-60%, and engineers' work capacity has been improved by 3-35 times.
HENCSTAR industrial all-in-one machine is designed for harsh and harsh environments, with strong adaptability and performance applied to multiple robotic arm cases. In response to the needs of multiple application scenarios, we focus on the details and characteristics, with high-precision aluminum alloy integrated die-casting, shock and drop resistance, excellent heat dissipation effect, IP65 dust and water resistance, meeting EMI/EMC level anti-interference standards, and meeting the complex and demanding application environment requirements of robotic arm palletizing, feeding, mechanical processing and other applications. New performance upgrade, excellent performance in digital processing and industrial control, 7X24 hour stable operation, precise control, preventing offset, pause, delay and other phenomena; At the same time, it is equipped with a power-off fault protection reset function to avoid damage caused by sudden incidents during the operation process.